Amid the industrialization of third-generation semiconductor materials, silicon carbide (SiC) has be...
READ MOREEstablished in 2013, Liyang Kunli Machinery Manufacturing Co., Ltd is a scientific and technological enterprise specializing in the R&D, transformation and production of industrial automation equipment and non-standard automation equipment. We are China Energy Storage Automated Production Line Suppliers and Energy Storage Automated Production Line Manufacturers. Equipped with dozens sets of precision machining equipment for machining, cutting and welding,etc, the company now has more than 20 design engineers, 5 software and PLC electrical engineers, 3 inspectors, and 16 key CNC technicians. Kuli company has been engaging in the innovation of automatization technology and solution to automatization, so as to promote the progress of the technology of smart factories, non-standard equipment and automated assembly lines. The company has made many technological breakthroughs and achieved success in the projects of high precision equipment, unmanned smart factories, etc, in the course of many years’research and development, and therefore a good range of high-tech, high-precision, cutting-edge products have been designed, developed and produced. The scope of R&D includes the following area: 1. Unmanned smart factories, flexible automation lines, non-standard auto equipment; the design and production of non-standard automatization of assembly lines, intelligent storage, stacking, palletizing and transportation, etc. 2. Stirring, coating, coiling, soft pack sealing, Lithium battery cleaning and assembling in the industry of new energy lithium battery and energy storage; the production process of automatization of energy storage assembly lines, etc. 3. The design of inspection robots(inspection of safe production, fire and water prevention, malfunction of equipment, etc), unmanned automated patrol scheme and relevant turn-key projects. 4. The integrated design of automatization of CCD vision . 5. The design of automatization scheme of AGV handling and integration projects. 6. The design of non-standard customized equipment, special equipment and automation production lines and relevant turn-key projects. Kunli company has been devoting to the R&D and innovation of high precision, cutting-edge equipment for more than a decade, and has accumulated rich technological experience in R&D and manufacture.
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READ MOREIn the energy storage industry, automated production processes are the key to improving production capacity and ensuring product quality. Especially in the production and assembly process of battery cells, the accuracy and efficiency of the loading method directly affect the operating efficiency and product quality of the entire production line.
1. The importance of battery cell loading method
In the energy storage automated production line, battery cell loading is a key step in the production process. As the core component of the energy storage system, the quality and performance of the battery cell directly affect the stability and safety of the entire energy storage system. Accurate battery cell loading can ensure the correct installation of the battery cell in the system and avoid quality problems caused by improper installation. An efficient loading system can reduce the waiting time in the production process and improve the overall production efficiency. Any mistakes in the battery cell loading process may cause safety hazards to subsequent production links, so accuracy is crucial.
2. Design and implementation of battery cell loading method
Customized design
In order to meet the needs of different energy storage systems, energy storage automated production lines usually adopt customized designs. In the battery cell loading process, customized loading equipment and tools are designed according to the characteristics of the battery cell such as size, shape and weight. This ensures that the battery cell can be stably and accurately placed in the designated position during the loading process, improving the loading efficiency.
Automation control
The energy storage automation production line adopts an advanced automation control system, and realizes the automatic control of battery cell loading through PLC (programmable logic controller) and sensors and other equipment. The control system can monitor the position, posture and speed of the battery cell in real time, and accurately control it according to the preset program. This ensures that the battery cell can move according to the predetermined trajectory and speed during the loading process, improving the accuracy and efficiency of loading.
Machine vision technology
In order to further improve the accuracy and efficiency of battery cell loading, the energy storage automation production line also introduces machine vision technology. By installing high-definition cameras and image processing software, the image information of the battery cell can be captured in real time, and accurate analysis and processing can be performed. Machine vision technology can identify information such as the model, size and position of the battery cell, and automatically adjust the position and posture of the loading equipment and tools to ensure that the battery cell can be accurately and quickly placed in the designated position.
Efficient conveying system
In the energy storage automated production line, an efficient conveying system is of great significance for improving the efficiency of battery cell loading. In the energy storage automated production line, battery cell loading is one of the key steps in the production process. As an important link connecting various production links, the efficiency and accuracy of the conveying system directly affect the overall efficiency of battery cell loading. An efficient conveying system can ensure the fast and accurate transmission of battery cells on the production line, reduce the waiting time of battery cells between various processes, and thus improve the overall production efficiency. By reducing waiting time and improving production efficiency, an efficient conveying system can reduce energy consumption and labor costs in the production process, and further reduce production costs.
Through customized design, automated control, machine vision technology, and efficient conveying systems, the Energy Storage Automated Production Line can ensure the accuracy and efficiency of battery cell loading methods. This can not only improve production efficiency and product quality, but also reduce production costs and labor costs, providing strong support for the development of the energy storage industry. With the continuous advancement and innovation of technology, it is believed that energy storage automated production lines will be widely used and promoted in more fields in the future.